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Quality prevents downtime!

At a time when shortages in raw materials and materials predominate, delivery times are increasing and the call for sustainable solutions is becoming increasingly emphatic, the choice for a reliable process is more important than ever.

Pumps are an essential part of a process in the process industry, the dynamic part of the installation. That one then opts for a high-quality pump seems a foregone conclusion. Although this may not always be the case. Sometimes one opts for a cheaper solution, which may seem suitable for the present application, but the question of downtime remains. This could be a conscious choice. However, in the current market this can be very disadvantageous, as new pumps are not immediately available due to long delivery times. Stagnation of a production line becomes a risk.

Reduce your risks of downtime

Gear pumps are specifically configured for the application and are therefore reliable. Especially in these times of increasing delivery times, an investment in quality products benefits your operational reliability!

Gear pumps

Gear pumps are modular in construction and can therefore be adapted to the specific properties of the liquid to be pumped. Ideal for the chemical industry, because the right materials for the pump housing and the internal parts can be selected for each application.

Due to this modular construction, the pump materials are not only optimally adapted to the chemical properties of the pumped or dosed product, but also to the typical process data such as viscosity and operating temperature.

In this way, the pumps are assembled for the intended purpose, resulting in a maintenance-friendly and reliable solution, leading to a reliable and accurate process!

Gear pump components

Suurmond has specialized in gear pumps since 1974 and represents:

We offer gear pumps for volume flows starting at 1 μl/hour to max. 2'400 l/min. For dosing and transferring of liquids with pressure build-up. Pumping from a possible vacuum is also possible.

Want to know more?

Want to know more about gear pumps and their role in reliable processes? We look forward to meeting you in our stand! PumpPlaza stand 8D050! Let's talk!

Register here for free entrance!

Chemical processes involve risks. Protect your operators and our environment and use hermetically sealed gear pumps. Leak-proof, safe, and sustainable.

Let's meet at WOTS in our booth at PumpPlaza (8D050). We will tell you all about it!

 

Magnetically coupled gear pumps

Hermetically sealed gear pumps are used for pulsation-free dosing, for pumping and circulating low to medium viscous, lubricating, and non-lubricating liquids. They are also suitable for acidic and corrosive solutions. Very accurate and reproducible.
Because the pumps are equipped with a magnetic coupling, the pumps are a reliable, leak-free solution for extremely high to extremely low temperatures.
Gear pumps are specifically configured for the reliability and accuracy of your application and are therefore reliable. Especially in these times with increasing delivery times, an investment in quality products benefits your operational reliability! Sustainable solutions!
Thanks to a wide range of material combinations (including corrosion-resistant components), and variable speed pump drives, these gear pumps are very versatile.

System pressure up to 325 bar

GATHER pompen met magneetkoppeling type BG2

GATHER pump with magnetic coupling

GATHER magnetically coupled process pumps are unique in their ability to handle system pressure up to 325 bar! This makes them ideal for a variety of challenging applications, such as seal units, sample units and also cryogenic applications! Moreover, they are suitable for SIP & CIP applications.

Volume range from 0.000333 to 66.7 l/min
System pressure -1 to +325 bar
Temperature range -200 to +450°C
Viscosity from 0.1 to 2,000 mPas (specials up to 10,000 mPas)

Crystallizing, oxygen- and moisture-sensitive liquids

HNPM micropump, ATEX

The compact HNPM micro gear pumps have been developed for pulsation-free pumping of very small volumes, including non-lubricating, and inert liquids. For high pressure, low pressure, and OEM applications. The hermetically sealed micropumps ensure the safe pumping of crystallizing, oxygen- and moisture-sensitive liquids.

Leak-proof, safe! Micropumps for EX zones are also available.

Flow rates from 1 μl/hour to 1.1 l/min
Differential pressure from 1.5 to 200 bar
Viscosity from 0.3 to 1,000,000 mPas

Solidifying liquids

MAAG gear pumps with the MagDrive magnetic coupling also ensure safe and reliable applications such as crystallization, moisture- or air-sensitive liquids (e.g. isocyanate). The double sealing of the magnetic coupling ensures optimal heating and cooling and leak detection; ideal for coagulating liquids such as paraffin, and moleton sulphur.

Flow from 0.05 to 1,400 l./min.
System pressure -1 to 350 barg
Temperature from -30 °C to 320 °C
Viscosity 0.3 to 4,000000 mPas

Suurmond has specialized in gear pumps since 1974 and represents MAAG Pump & Filtration Systems AG, GATHER Industrie GmbH and HNP Mikrosysteme GmbH.

Want to know more about gear pumps and their role in reliable processes? We look forward to meeting you in our stand! PumpPlaza stand 8D050! Let's talk!

Register here for free entrance!

Quick cleaning and smart retrofitting with different pump sizes

 

This new MAAG pump series, called “FQ” – ‘quick cleaning’ version, is being released for the production facilities with a constant need to clean and wash the transfer line at the end of each production batch, use different colours, use different additives etc. The pump can be disassembled quickly without needing to dismantle the drive shaft from the drive motor and the seal.

The FQ can be disassembled quickly without needing to dismantle the drive shaft from the drive motor and the seal. 

 

Also for existing pumps

This feature can be applied on the existing pump series - CX, TX, FX, DX by using the FQ kit or the pump can be selected as an FQ model itself.
The great benefit of the FQ is that it can change the production and maintenance style of the customers without compromising on the desired operating characteristics.
The FQ kit provides high flexibility and functionality with easy maintenance and part replacement possibilities.

 

 

 

 

To enable a varied range of process fluids and flow rates, the seal flange can accommodate different pump sizes!

Seal flange accommodates different pump sizes

Moreover, to enable a varied range of process fluids and flow rates, the seal flange can accommodate different pump sizes!
For example, the DX 20 can be converted to DX 20/10 or 20/5 and FX 22 can be converted to FX 22/14 or FX 22/8.

In this way, the drive configuration and seal flange can be retained and there can be a possibility to have variations in flow rate depending on the size of the pump that will be installed.

The FQ pump is currently available for the following sizes:

Since the FQ version is unique, the feature is patent protected by MAAG.

Another innovative and smart extension of our industrial pump portfolio!

 

Integrated solution from a single source

 

Our partner, the Swiss-based MAAG Group has been contracted by Belgian company Ravago to install a new line for the recycling of polyolefins. The decisive factor in the contract award was MAAG Group's high-level system expertise as a global solutions provider supplying process technology for the polymer, chemical, petrochemical, pharmaceutical and food industries.

MAAG Group is supplying the line as a complete plant system, all from a single source - including the control technology. The control system comes from XANTEC Steuerungs- und EDV-Technik GmbH, which MAAG Group acquired in 2020. The Ravago contract affirms the Group's strategy of boosting its activities in the field of digitalization and Industry 4.0, offering customers intelligent, agile and competitive solutions.

Ravago

Founded in 1961, Belgian company Ravago is today a full-service provider to the petrochemical industry, committed to continuous advancement in plastics applications. The focus of the company's diverse operations is on plastics production, especially recycling and compounding. Ravago produces 1,000,000 metric tons of plastics annually, at 30 locations.
When looking for a partner to build a new polyolefin recycling line at Arendonk in Belgium, Ravago chose MAAG Group. It was particularly attracted by the idea of a complete solution from a single source, which MAAG Group was able to deliver based on the consolidated expertise of its Group members.

Filtration and pelletizing

Various MAAG Group system components form part of the new line: The ERF 500 high-performance melt filter from filtration and recycling systems specialist ETTLINGER is suitable for processing materials with up to 16% impurity levels while guaranteeing long operating times with no filter changing. ERF melt filters can process a wide range of polymers, and effectively remove foreign matter such as paper, wood, aluminium, copper, rubber, silicones, and high-temperature plastics.

MAAG Group's contribution to the line includes an FSC 300 hydraulic screen changer for filtration systems, as well as the PEARLO® underwater pelletizing system. The efficient system, designed for high throughput rates, not only produces highly uniform spherical pellets; its handling, cleaning, assembly and commissioning are also very easy.

FSC screen changer

MAAG FSC hydraulic screen changer

Control technology

The control technology for all line components comes from XANTEC. The new addition to the MAAG Group specializes in the planning, design and manufacture of control systems for the plastics and rubber industry. So, it was able to deploy all its expertise and experience in the automation of filtration and granulation systems on the project. For the customer that means optimally designed process control which improves both the cost-effectiveness and the quality of its production.

Integrated solution

"Our systems expertise, recently enhanced in relation to digitalization and Industry 4.0 through the acquisition of XANTEC, is a clear benefit for the customer. They have an integrated solution from a single source, safe in the knowledge that the individual components will interact perfectly from day one," asserts MAAG Group President Ueli Thuerig.

To produce homogenous, consistent micro pellets ≥ 0.3 mm

Suurmond have added a new product range to their portfolio for the food and pharma industries; the MAAG PFS series for hot-melt extrusion and micro pelletizing. With the advanced technologies by MAAG, a new era has begun when it comes to making high quality solid dosage forms for pharmaceutical and food applications.

MAAG’s technologies produce homogenous, consistent micro pellet sizes, ensure continuous manufacturing in simplified processes, avoids the creation of dust during the process and require no grinding! The complete PFS range complies with pharma and food directives!

The use of micro pellets

Pellets are neither powder nor granules; they are characterized by a defined shape and a very narrow particle size distribution. This allows a very wide range of applications that integrate active substances such as tableting, and capsule filling in the pharmaceutical industry, and sweetener and gum base in the food industry. Since no grinding is used in the process, the structure and the effectiveness of active substances remain unaffected.

The PFS range consist of:

Process equipment for highest quality micro pellets

HME and micro pelletizing process

Hot-melt extrusion

Hot-melt extrusion (HME) has been revealed as a successful technology for a large spectrum of applications in the pharmaceutical industry, with proven robustness for numerous drug delivery systems. With HME, even the processing of poorly soluble carrier/active substance combinations, no longer poses a major problem in the pharmaceutical industry.

Some of the most well-known applications are for taste-masking of drugs, solubility enhancement of poorly water-soluble compounds, controlled, extended, sustained and targeted drug delivery.

The MAAG extrex® PFS gear pumps are specially designed for applications in the pharmaceutical industries. Such applications require specific design characteristics: high discharge pressure capability, constant throughput, gentle conveying, and narrow temperature ranges. In such an environment, the proven extrex® gear pumps unfold their full potential.

Micro pelletizing

MAAG offer different types of micro pelletizers, meeting precisely the demands of the pharmaceutical industry with its specially developed pelletizing systems. The innovative pelletizing technology results in particles of uniform shape and size for optimal direct further processing.

The various types of pelletizing systems are all dedicated to a certain type of formulation or process such as:

Check the video!

Maag Pump Systems, a world leading manufacturer of metering gear-pumps, have developed a new range of small gear-pumps for the chemical industry: the pump types flexinox™ (FX) and dosix™ (DX). The driver to develop this new range was to make a chemical pump range with a wider flow rate and reduced costs and increased benefits for the users.

Pump types that are phased out

The flexinox™ (FX) and dosix™ (DX) pumps will eventually replace the cinox® & therminox® pumps in the sizes 22, 28, 36 & 45. Other pump sizes remain available.
The internal parts of the flexinox™ are identical to those of the cinox® & therminox® pumps, so spare parts are unaffected by this new development.

MAAG Flexinox gear pump

MAAG Flexinox 3-piece gear pump allows for easy servicing

3-piece design allows for easy servicing

The new gear pumps will be much easier to service due to a 3-piece design for the housing. This means that the housing is separate to the front cover allowing for easier removal of the bearings. This was always a challenge with the older cinox® & therminox® pumps.

New pump for smaller flow rates for accurate dosing

The new dosix™ pumps have smaller displacement volumes (lower flow rates) than the traditional cinox® & therminox® pumps. The DX pumps are available in sizes 14 and 20 with a smaller pump still in development. These new DX pumps are specially designed for accurate dosing applications and available with modified gears for higher volumetric efficiency in case of low viscosities at high differential pressure.

Are you looking for an accurate and reliable pump for your process?
Please share your challenging application with us or send us your request for quotations. Our specialists will be happy to discuss our solutions for your application.

Let’s talk!

New MAAG industrial gear pumps for precise dosing and conveyance. For industrial applications the processed medias vary widely from corrosive and abrasive media, to applications with high (differential) pressures, high viscosities, and high temperatures. With the new MAAG innovations, pump types dosixTM and flexinoxTM , Suurmond further extends her portfolio and can herewith satisfy the demand for precise dosing and conveying units even better for a wide range of diversified media.

Due to the chemical properties of the conveyed media, the quality requirements for industrial applications are very stringent and diversified. Thanks to their chemical resistance the MAAG dosixTM and MAAG flexinoxTM gear pumps are used for different chemicals involving highly pure, corrosive, viscous or very hot media, e.g. acids, solvents, molten sulphur, and flavours or fragrances but also for food and pharma processes.

The housing cover of both MAAG dosixTM and MAAG flexinoxTM consists of a three-piece configuration that facilitates maintenance and the replacement of internal parts, i.e. gears and bearings.

MAAG dosixTM – the new dosing pump

 
dosing pump

MAAG dosing pump type dosix with a 3-piece design for easy maintenance

The MAAG dosixTM is corrosion resistant and electrically heatable especially designed for small throughputs. The superior dosing precision of the pump makes it an ideal solution for applications such as flavours and fragrances that require the accurate dosing of low viscosity scent and aroma components. The new dosixTM is available in five different sizes.

 

MAAG flexinoxTM – the new conveying pump

The MAAG flexinoxTM gear pumps are also corrosion resistant and can be heated, either electrically or by fluid. The flow rates are higher compared to the dosixTM and the application range is extended to resins and various plastics, e.g. precursors of carbon fibres. The new MAAG flexinoxTM is available in four different sizes.

To enable a varied range of process fluids and flow rates, the seal flange can accommodate different pump sizes!

 

Let's talk!

Suurmond BV
The Netherlands
T +31 (341) 25 49 00 

Voltweg 2
8071 CZ Nunspeet
info.nl@suurmond.com

CoC 08142400
VAT NL815360800B01

Suurmond BV
Belgium and Luxembourg
T +32 (3) 54 44 070

Noorderlaan 109
2030 Antwerp
info.be@suurmond.com

Company no. 0440573109
VAT BE-0440.573.109

Suurmond UK Ltd
Great Britain & Ireland
T +44 (1386) 423 756

7e Enterprise Way
Evesham, Worcester
info.uk@suurmond.com

Registration no. 5113524
VAT GB 845 7137 10

Suurmond (France)
France
T +33 (474) 02 66 75

Parc Millésime, bâtiment 4
119 rue Michel Aulas
69400 Limas
info.fr@suurmond.com

VAT: FR59815325303
Registration no.: 59 815 325 303

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