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The working principle of thin film evaporators

Thin film evaporators consist of a cylindrical heating jacket and an inner rotating wiper system, distributing the product on the heating jacket as a thin and turbulent film. The turbulence in the wiped film increases the heat and mass transfer to achieve a high evaporation rate at short residence times, often within a single processing pass.
The separated vapours are either condensed on an external condenser or further separated in a fractional column.
Thin film evaporation allows the handling of heat-sensitive, fouling, and viscous products.

Design features

  • Available scales: laboratory, pilot and industrial
  • Material of construction; glass, stainless steel, special alloys, glass lined
  • GMP and hygienic versions available
  • Shell and rotor: straight or tapered
  • Heat exchange surface: 0.4 m2 – 103 m2
  • Various rotor types available

 

 

Technical details of VTA thin film evaporators

Capacity 0.1 kg/h up to several t/h
Operating pressure Full vacuum to overpressure
Turn down ratio 95% and higher
Viscosity 75,000 mPas or more at operating temperature
Residence time Less than 1 minute
Treatment of fouling products Possible
Combination for fractionation column Possible

Our specialists are here to advise on the optimal solution for your process. Our engineers will design a system for you according your specifications.

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Application areas for VTA thin film evaporators

Processing of thermal sensitive or viscous products such as:

  • BDO butanediol
  • Lecithin
  • Whey

 

  • Biopolymers
  • Used oil
  • Isocyanates TDI, HDI
  • Devolatilization of silicone oil